High-G Electronics Survival Testing: Launch & Recovery Service

Green Launch delivers industry-leading high-G electronics survival testing through controlled launch and recovery operations at Yuma Proving Ground. Our light-gas propulsion system subjects payloads to extreme acceleration environments—up to Mach 9—giving aerospace, defense, and research teams verified survivability data for electronics, sensors, and onboard systems operating under the most demanding real-world conditions.

High-G electronics survival testing launch at Yuma Proving Ground by Green Launch

Our High-G Electronics Survival Testing Services

Comprehensive launch and recovery testing services for electronics, sensors, and payloads subjected to extreme high-G acceleration environments.

Horizontal Test Firing

Controlled horizontal test shots using a 7-inch × 55-foot tube at Yuma Proving Ground. Each shot is configured with variable gas charge pressures, release peak pressures, and vehicle weight to characterize electronics survivability across multiple velocity regimes.

Hypersonic Vehicle Testing

Launch electronics and onboard systems to velocities up to Mach 9 using our record-setting light-gas propulsion. Ideal for qualifying avionics, sensors, and structural components intended for hypersonic vehicle applications.

Sub-Orbital Payload Recovery

Full-cycle launch and recovery operations delivering instrumented payloads to the stratosphere and beyond. Electronics are exposed to extreme launch G-loads and re-entry environments, with recovered hardware providing direct survivability validation.

Atmospheric Sampling Missions

Deploy electronics-bearing vehicles into the mesosphere for scientific and communications R&D. Specialized fiberglass RF-transparent vehicle bodies protect onboard electronics while exposing them to the full range of high-G launch and upper-atmosphere conditions.

Custom Propulsion Parameter Testing

Tailored test configurations with adjustable gas charge pressures, projectile mass, and velocity profiles. Data sets from each shot series directly quantify the G-load envelope your electronics must survive.

Post-Shot Data & Analysis

Detailed shot-by-shot reporting covering velocity measurements, acceleration profiles, and electronics functional status post-recovery. Provides actionable survivability data for design iteration and qualification documentation.

Technicians preparing an electronics payload for high-G launch testing at Yuma Proving Ground

Our 5-Step High-G Testing & Recovery Process

Requirements Review & Test Plan Development

We begin with a thorough review of your electronics package, qualification objectives, and survivability requirements. Our team—led by physicist Dr. John W. Hunter—defines the target G-load profile, velocity range, and number of shots needed to generate statistically valid data.

Payload Integration & Pre-Shot Instrumentation

Controlled Light-Gas Launch

Downrange Recovery Operations

Data Analysis & Survivability Reporting

The Green Launch Difference

Why Choose Green Launch?

Green Launch combines world-class propulsion physics expertise with an established, permitted test range to deliver high-G electronics survival testing no other provider can match.

World Record Velocities

We hold the record for highest Mach number free-flying scramjet operation at Mach 8, giving your electronics testing unmatched velocity exposure up to Mach 9.

Established Test Range

All testing is conducted at Yuma Proving Ground, Arizona—a federally permitted, operational range with proven safety infrastructure and experienced range personnel already in place.

Expert Physics Leadership

Dr. John W. Hunter, who led the SHARP project at Lawrence Livermore National Laboratory, personally oversees propulsion system design and test execution for every campaign.

Repeatable & Configurable Shots

Our system executes up to two shots per day with independently adjustable gas pressures and projectile parameters, enabling efficient multi-condition test matrices for comprehensive electronics qualification.

Meet the Green Launch Team

Physicists, engineers, and aerospace veterans driving next-generation launch and testing capabilities.

Dr. John W. Hunter headshot

Dr. John W. Hunter

Chief Technical Officer

Dr. John W. Hunter brings deep expertise in high-velocity propulsion systems and advanced aerospace research to Green Launch. A physicist by training, he is known for leading the SHARP project at Lawrence Livermore National Laboratory, giving him rare hands-on experience with extreme-speed launch concepts and experimental propulsion platforms. At Green Launch, he helps guide the technical direction behind hypersonic testing, scramjet-related applications, and light-gas launch development. His background supports the company's focus on turning ambitious launch theory into practical, testable systems for defense, aerospace, and scientific customers. Dr. Hunter's leadership is central to Green Launch's ability to pursue Mach 9-class performance with a disciplined, data-driven engineering approach.

Eric Robinson headshot

Eric Robinson

Strategic Outreach

Eric Robinson supports Green Launch's strategic outreach with a background in systems science and entrepreneurship. His experience in fluid delivery systems for aerospace applications aligns closely with the company's light-gas propulsion model and broader mission development efforts. He helps connect Green Launch's technical capabilities with the needs of defense organizations, research institutions, and commercial aerospace stakeholders seeking practical alternatives to conventional launch methods. By translating complex engineering value into mission-focused opportunities, he plays an important role in partnership development and customer engagement. His work helps ensure Green Launch's hypersonic and sub-orbital services are positioned clearly for organizations that need speed, efficiency, and credible technical collaboration.

Don Whitney headshot

Don Whitney

Chairman of the Board

Don Whitney brings operational perspective to Green Launch through his experience as an Air Force pilot and environmental consultant. His background supports the company's planning around mission execution, safety considerations, and practical deployment strategy for advanced launch systems. At Green Launch, he contributes to board-level leadership and helps shape how the company balances ambitious aerospace innovation with real-world operational discipline. His aviation and environmental experience also complements Green Launch's emphasis on cleaner propulsion and more sustainable launch alternatives. For customers evaluating hypersonic testing or sub-orbital delivery partners, his presence reinforces the company's ability to think beyond engineering alone and address broader mission planning requirements.

Frequently Asked Questions

What G-loads can Green Launch's system impose on electronics during testing?

Green Launch's light-gas cannon subjects payloads to extremely high acceleration loads during the launch stroke, consistent with achieving muzzle velocities up to Mach 9 (2.97 km/sec). The exact peak G-load depends on the gas charge pressure, projectile mass, and tube length configuration selected for your test—these parameters are fully adjustable to match your specific survivability test requirements.

Where is high-G electronics survival testing conducted?

What types of electronics and payloads can be tested?

How many test shots can be completed in a single campaign?

What velocity range is achievable for electronics survivability tests?

How is the payload recovered after a high-G shot?

What deliverables are provided after a test campaign?

How do I begin planning a high-G electronics survival test with Green Launch?

Have More Questions About High-G Testing?

Speak directly with our propulsion and test engineering team to scope your specific electronics survivability campaign.

Proven & Recognized

Awards and Recognition

World record Mach 8 free-flying scramjet certified achievement badge

Mach 8 Free-Flight Record

World record for highest Mach number free-flying scramjet engine operation

Yuma Proving Ground authorized test facility certified badge

Yuma Proving Ground Approved

Authorized and permitted testing partner at U.S. Army Yuma Proving Ground

National Science Foundation research partner certified recognition badge

NSF Research Partner

Selected by the National Science Foundation for mesosphere atmospheric sampling missions

Ready to Test Your Electronics to the Extreme?

Fill out the form below with your payload details, target velocity range, and program timeline. Our team will respond with a preliminary test plan and campaign cost estimate.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 619-933-6678. You can also send us a quick email at eric.robinson@greenlaunch.space.